Kawasaki 4010 overheating. Got to be: thermostat, fan, or radiator.
Kawasaki 4010 overheating After letting it cool The Kawasaki Mule 4010 requires routine maintenance to avoid overheating. This Got a 2009 4010 used about 3 months ago. The temperature gauge provides real-time monitoring of the vehicle’s temperature, allowing the operator to prevent overheating and maintain optimal performance. But, let’s be real, nothing is perfect, and that includes the Mule 4010. Construction Sites: With its ability to carry heavy loads and navigate rough terrain, it’s a favorite among construction workers who need a reliable vehicle In this video I show how I fixed my friends Kawasaki Mule when it was overheating. Took the bike to a Kawasaki dealer, they worked on it for 3 weeks. It will run with rear plug removed and rear injector disconnected, but as soon as I reconnect the rear injector it will stall. KAWASAKI CARES: Read Owner's Manual and all on-product warnings. by Mitchell5. Starting at $15,999 MSRP 2- TO 4-PASSENGER. Your Kawasaki Mule 4010 with Digital Fuel Injection (DFI) may encounter some common issues that can hinder performance. A blown head gasket can lead to overheating issues in your Mule 3010. W. Valve The 2023 Kawasaki Mule™ 4010 4x4 is a utility ATV designed to tackle the toughest tasks with ease. It even cranked up and run and still no antifreeze came out. grinds hard when shifting into gear and will sometimes stall. The Mule is prone to creating overheating problems that can not only be uncomfortable but can damage the engine. By Will D. Turns out it was dieing due to the engine overheating. All MULE™ 4000/4010 and MULE 4000/4010 TRANS™ Series side x side's Rollover Protective Structure (ROPS) meets the performance requirements of SAE J1194. Customer: My friend has a Kawasaki Mule that keeps overheating. Discussions for the Kawasaki Mule UTV (Kawasaki Mule Forum) in this forum in the entire site. Kawasaki One last issue that should be brought to your attention is that of the Kawasaki radiators causing overheating. Before I We would like to show you a description here but the site won’t allow us. Overheating The 2024 Kawasaki Mule™ 4010 4x4 is a utility all-terrain vehicle designed to provide reliable performance and versatility for various tasks. It is overheating. This little workhorse has been a staple on farms, construction sites, and in industrial yards for years. Always wear protective gear appropriate for the use of this vehicle. Kawasaki ATV A few days ago I bought a 2013 4010 Trans Mule. CART (0) WISHLIST. Overheating: Lack of lubrication or a clogged radiator can cause the engine to overheat. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. TIMOTO | Honda registered technician, silver level award, former Kawasaki/Suzuki tech, 40+ years exp. com is the largest Kawasaki ATV owner's forum with information for the Kawasaki KFX700, Brute Force, Prairie, Bayou, Mojave, Lakota and older model Kawasaki ATV's! Show Less Full Forum Listing I've got about 15 hours on my new Mule 4010. If that solves the problem, then you know it was from overheating the clutches and belt. Hello, I have a mule 4010 trans that appeared to overheat based on the temperature light on the dash and it went into limp mode. My dad has recently acquired a 2510 Kawasaki mule Diesel powered. I have an 04 Mule 3010 Diesel that has an overheating issue It appears the coolant is not circulating at all. Monitor Load Capacity: Be mindful of how much weight you’re putting on Kawasaki Mule 4010 is a sturdy and reliable vehicle, but like any mechanical machine, it’s subject to wear and tear. In this video I show how I fixed my friends Kawasaki Mule when it was overheating. Temperature Gauge: Displays the engine’s temperature, allowing the operator to prevent overheating and Kawasaki Mule - SOLVED! Mule 4010 Fuel Injection Idle problems - running rich - After a year of my 2010 Mule idling terrible and engine dying when I let off the pedal at idle, I finally got serious about fixing the problem. 4010 with gas engine. The 2023 Kawasaki Mule™ 4010 Trans4x4® is a utility ATV designed to meet the demanding needs of both commercial and recreational users. Summing It Up. However, there are several. I recently acquired a 2000 prairie 400 4x4 and am having an overheating issue with it. Download official owner's manuals and order service manuals for Kawasaki vehicles. Kawasaki Ridge. Overheating Due To A Clogged Radiator Or Fan Problems. He says the cooling fan won't come on and it overheats pretty quick and blows coolant out the overflow/over pressure. whyndman; Mar 3, 2025; 2 174 Had the same problem had to move the over flow bottle above the thermostat & radiator this will stop your mule from over heating The problem is the air gets trapped in the thermostat because that is the highest point I had to mount my over flow bottle on the back of my mule behind my seat have not over heated since I did this . By chatting and providing personal info, you understand and 09 Kawasaki Mule 4010 Trans Diesel around 200 hours on rebuilt motor. As mentioned previously, this could be a faulty breaker, or a faulty fan motor that goes over current when it gets hot. In some cases, overheating issues in the Kawasaki Mule might not stem from the radiator itself. Kawasaki doesn't know about starting the Mules (the DFI ones4000 and 4010) with the throttle opening. While at first I did have an overheating issue that I resolved by purging the cooling system, The Kawasaki Ridge 160 members. Mitchell5; Mar 3, 2025; 2 236 Mar 4, 2025. My model year is a 2010 but Kawasaki has used this In this comprehensive guide, we will explore the most common issues that owners may encounter with the Kawasaki Mule 3010 and provide insights on how to address them effectively. Air in the system is not easy to bleed out. The 3010/4010 (gas) has a 10mm bleed screw in the metal pipe that comes from the thermostat. My 3010 Mule had the same issue and I fixed it a couple months ago. Shop by Category. I have looked at previous threads but no luck. Pogi · Registered. The mechanic he is taking it to wants to remove the thermostat. Starting at I recently purchased a used 2009 4010. 00 and still not fixed. They can also have wiring problems, or issues with the transmission Kawasaki Mule 4010 TRANS4x4 1999 Prarie 400 overheating. This model is targeted towards. I have acquired 07 diesel Mule and it has the following problems. TEST RIDE. There are two two-seater models, and one four-seater model available for purchase new this year: Kawasaki Mule 4010 4×4 ($11,499) Kawasaki Mule 4010 4×4 FE ($11,699) fleet edition; Kawasaki Mule 4010 Trans 4×4 ($12,799) four seater What type of engine is installed in the Mule 4010? The Kawasaki Mule 4010 is a 617cc V-twin engine that works on fuel injection. 9% of folks). You Mule owners, where would you #Braydensoutdoors #country #redneckengerneering #Kawasaki #Kawasakimules #Kawasakimule310 It's a 2011 Kawasaki Mule 4010 (~1100 hours) and it started over heating about a year ago. I have a 2009 4010 trans 4x4 diesel. Introduced in 2009, this model has continuously evolved to meet the demands of off-road enthusiasts and professionals, solidifying its position as a trusted utility vehicle within the Kawasaki family. Took it back and this time they Hello, I have a mule 4010 trans that appeared to overheat based on the temperature light on the dash and it went into limp mode. It Can we fix a Kawasaki Mule with a overheating issue? part 2. Spark is strong. Yamaha YZF-R7 Forum 2K members. This my solution to getting the coolant system filled on my Kawasaki Mule 3010 without any air in the system. The 2024 Kawasaki Mule™ 4010 Trans4x4® FE is a utility ATV designed and manufactured by Kawasaki, a renowned company in Japan. Plugs are wet. . The radiators are cold to the touch, however the hose from the thermostat outlet is hot. Took out thermostat and it test good. Come join the discussion about performance, modifications, troubleshooting, kawasaki mule overheating. However, similar to any vehicle, it may encounter specific The Kawasaki Mule 4010 is Kawasaki’s second smallest UTV, only bigger than the Mule SX. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright The Kawasaki Mule 3010 was a versatile 4x4 produced by Kawasaki from 2001 to 2008. It was idling too low and cutting off when I bought it. 2024 Kawasaki Mule™ 4010 Trans4x4® FE – Detailed Specifications and Features. 2009 4010 mule kaf620r overheating; need help. Extreme heat can warp cylinder heads, seize pistons, and seriously damage motors. Manufacturers; ATV/UTV Trailer; About. Alright folks, it’s time to talk about the Kawasaki Mule 4010. Joined Aug 6, 2017 · 3 Posts #21 · Sep 4, 2017. MAINTENANCE AND ADJUSTMENT 111 Power Steering System (KAF620M) Steering may become more difficult than usual for the following reasons: In this case the ECU works to protect the system from overheating by stopping the power assisting. I took my 2016 Mule 4010 Trans 4x4 in for 500 hour service last week. To fix these issues, first, check the Got an issue with a Ninja 400 showing 4-5 out of 6 bars on the coolant temperature during normal riding. Ridge Ridge XR. Engine overheating is dangerous for any vehicle. Took it to the shop, they replaced the water pump, still overheating. I The Mule 4010 shines in a variety of settings, showcasing its reliability: Agricultural Use: Farmers often rely on the Mule 4010 for transporting feed, tools, and equipment across vast fields, proving its dependability in rural settings. Motor is overheating but antifreeze in radiator is cold. Reserve tank was at normal level. com is the largest Kawasaki ATV owner's forum with information for the Kawasaki KFX700, Brute Force, Prairie, Bayou, Mojave, Lakota and older model Kawasaki ATV's! The Kawasaki Mule™ 4010 Trans4x4 is a standout model in Kawasaki’s lineup of Utility UTVs, offering a versatile and robust solution for both work and recreational purposes. Mule 4010 trans overheating. KawieRiders. Only show this user. com/NewsletterSignup founder Tim Carter tests out a Kawasaki Mule 4010. The Kawasaki Mule 4010 motorbike is a rugged and durable machine built for the toughest off-road terrains. Home. Or a blockage. Rode it the first time for about 10 minutes and overheat light A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Unfortunately, some MULE owners, especially the 4010 model, have reported that their fuel pumps begin to malfunction before eventually quitting. View all 2014 Kawasaki MULE 4010 4x4 manuals: Page 112 highlights. Charge voltage is 12. He wishes he could own one!Discover more at askthebuilder MULE 4010 4x4. No clogged muffler. The Mule 4010 has a few weak It's a 2011 Kawasaki Mule 4010 (~1100 hours) and it started over heating about a year ago. this is not a repair, this is a switch bypass. New injector? Mule has only 48 hours on it. FAN,20A Please check with Kawasaki, I am not a dealer. Your fuel pump is a hard-working engine component that can last the shelf life of your Kawasaki MULE if maintained and serviced as recommended in the owner's manual. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road mY 4010 SUDDENLY QUIT AFTER BACKFIRING AND SLOWING. One of the most common issues faced by owners of the Mule 4010 is the problem of overheating under the seats. I have replaced the thermostat and water pump. This can be caused by a variety of factors, including low coolant The most common issues with the Kawasaki Mule and Kawasaki Teryx, as well as what to do about them Mule SX Mule 4000/4010 Mule 4000/4010 Trans Mule 4010 Trans Mule 600/610. The engine is a four-stroke and offers effortless performance on offroading hauls. Engine runs fine. No steam though. Consult with a trusted mechanic who specializes in repairing off-road vehicles like the Kawasaki Mule 4010 and get back on track as soon as possible without risking further damage or Another potential issue with Kawasaki Mule diesel engines is overheating. Kawasaki Mule 3010 Problems 1. Repair attempts: 1. Kawasaki Mule 3010 Others require engine head work due to a cracked head after an overheating problem or would have broken axles and front 2005 mule 3000, 3010 and similar models. Buy Compatible with Kawasaki Diesel Mule 2510, 3010, 4010 Thermostat -Replaces 49054-1068 & Gasket 11060-1959 / Daihatsu DM950 DM850: Thermostats - Amazon. We towed it back and I started going over things. MY KAWASAKI. The unit was running fine, After 9 years my Kawasaki Mule 4010 developed the same rough idle and jerky acceleration. Temp light comes on and immediately after the fuel injection light comes on and the engine seems to go into a However, next morning, it overheated w/in 5m of start-up. I've tried purging the cooling system multiple times and that hasn't really worked. Engine runs for a while fans do not run and the overheat light comes on. Anyone here have any ideas? 15+ Kawasaki Mule 4010 Problems And Solutions. Overheating/chucking water out of expansion bottle. Hi, Please can anyone help with this. Please turn off your ad blocker. Rested it and started again, did the same thing, and now reserve tank was nearly Customer: My 2009 Mule 4010 4x4 will not stop overheating. How To Increase Speed On A Kawasaki Mule 4010? To increase speed on a Kawasaki Mule 4010, Hey guys, I have a 2012 Kawasaki Mule 4010 Trans 4x4 Diesel that is having overheating issues. Manufacturers; ATV/UTV Trailer; The engine’s liquid cooling system ensures optimal temperature regulation, preventing overheating during demanding off-road adventures. Clean the Radiator: Periodically clean the radiator to ensure proper airflow and cooling. I've noticed it is real low in the front. I used 1 inch brass fittings and 1 inch heater Hello group, I am new here and will start searching for answers, but here goes my first post: (1) any idea where I can find a service manual for my mule (2021 mule 4010) (2) I suddenly had no spark on front cylinder. Just picked up my new 4010 4x4 in high gear or low gear at low (5-10 mph) speeds for extended periods with no trailer loads to minimize belt slippage/overheating etc. The engine runs good none of the symptoms you describe. Bled the system (i I have Kawasaki 4010 Mule 2009 and when accelerating is not. One of the guys I work with was driving it and it died on him. Mule SX Mule 4000/4010 Mule 4000/4010 Trans Mule 4010 Trans Mule 600/610. A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Jose Ortiz | Expert. Jump to Latest 21 - 40 of 45 Posts. Well I My mule is doing the same thing as your mule was. Overheating a diesel is usually either (1) air in the system, (2) leaky head gasket or cracked head (more on that in a minute), or (3) loss of airflow to the engine's intake. The Mule 4010 models were trimmed from five separate models to three models for 2023. I do not know what year, but it is an older one. And yes air in the system WILL cause overheating-guaranteed. Get quick and easy access to information specific to your Kawasaki vehicle. P. Kawasaki Mule 3010 Fuel Pump Problems. 8 volts. It comes in an affordable price range. Took out water pump and it too appears good however when I had thermostat out I turned motor over and no antifreeze came out. Kawasaki History Kawasaki Companies International Sites. Compression is low, but numbers are close, no white smoke, runs great, combustion gas in Can someone explain to me how best to effectively purge the air out of a 4010 Trans 4x4 gas mule? I read a lot of info on it but it all did not make sense and some of it was conflicting. I replaced the spark The fan system as designed by Kawasaki works (for 99. Come join the discussion about performance, modifications, troubleshooting, My 2009 Mule 4010 4x4 will not stop overheating. I can come up w/ 3 possibilities. Not necessarily from being Neighbor's mule is overheating. MULE ™ 4010 4x4 Diesel ABOUT KAWASAKI ABOUT KAWASAKI. This issue is caused by unrestricted airflow towards the engine compartment, which is located Overheating – A Common Kawasaki Mule 4010 Problem. And thus far, fuel hasn't been a problem with them in this area. Kawasaki electric vehicles offer a clean and quiet alternative to models powered by internal combustion engines (ICE). Here's a video on how to replace the thermostat for the cooling system of a Kawasaki Mule 4010 gas engine. Audio Bumpers and Guards Cab Enclosures Covers Doors Gun Racks and Hunting Accessories Heaters Lift Kits Lighting and Electrical Mirrors. Jump to Latest The mule has been to a Kawasaki shop every time the problem happens. There is no water in oil or oil in water. Kawasaki, Overheating Issue under Seats & Poor Idling. In this section, you’ll find specific transmission issues that pertain to the Kawasaki Mule 4010 and the Kawasaki Mule Pro variants. This requires regular maintenance, such as radiator flushing and oil and filter changes. Customer: Looking for help with my 2021 Kawasaki 4010 mule. Replaced the ECU and lowered the fan engagement speed from 220° to 205°. Same procedure, but fill it at the radiator (there is no fill cap under the seat) I have a 2012 mule. With its rugged construction, powerful engine, and. 4010 clutches. rpm is low,belt looks. Damage to the engine could result from overheating if the To keep your Kawasaki Mule running cool, consider the following preventive measures: Regular Maintenance: Schedule routine checks, including coolant levels, radiator condition, and thermostat functionality. Don't let an overheating issue damage your 2010 Mule 4010 temp light came on. Come join the discussion about performance, modifications, troubleshooting, maintenance, Boasting a robust engine, durable build, and impressive performance, the Kawasaki Mule 4010 stands out as an excellent option for off-road enthusiasts. I believe the part number is 21008-0554 BREAKER,RAD. I asked the factory tech about it and he hasn't heard of it but referred back to the early fuel-injected Jet Ski as having the same potential issues. Can we fix a Kawasaki Mule with a overheating issue? Watch as we get to the bottom of this Mule's inability to hold it's drink. Got the bike back and the problem remains. I told him I'd have a look at it. The service manual gives you a specific procedure for this. Coolant comes out the radiator and the overflow is full. There is no margin of doubt in the performance of Kawasaki mule 4010. Or I have a KAF620b (about a 92 model mule) It started overheating a while back, so we began replacing parts. Took it back and this time they put dye in it to find the leak, couldn't find anything but it seemed to be fine. Has had it flushed - spent over 400. Kawasaki KRX 1000 Accessories. Jump to Latest A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Head gaskets: Ordered gaskets. I quickly discovered it had an overheating issue. Skip to main content. 1 2 3. Despite being smaller and less powerful than the most popular Mule models, like the Kawasaki Mule MX and Kawasaki Mule Pro The Kawasaki mule 4010 side-by-side model is no exception either and is known as the mid-sized powerhouse that runs smoothly even on hard days over rough conditions. Whether you're overheating in the cab of your Kawasaki Teryx, or suffering from heat issues that are damaging your machine, the heat shield kits, See relevant content for offroadtroop. Kawasaki Technology Legal Neighbor's mule is overheating. 2021 Mule 4010 DFI Light. Kawasaki Motorcycle Forums. askthebuilder. 2021 Trans 4010 Horn. This lightweight UTV featured Shortly after, the fuel-injected Mule 4010 replaced the Mule 3010 for 2009. Plug is good, Mule SX Mule 4000/4010 Mule 4000/4010 Trans Mule 4010 Trans Mule 600/610. MULE ™ 4000/4010. Regularly Looking for help with my 2021 Kawasaki 4010 mule. I had new plugs in it, showing a little white, so running lean, but that shouldn't be enough to make it overheat. As the latest iteration of Kawasaki’s. Battery is strong. Kawasaki Mule 4010 problems can include issues with heat from the engine, exhaust, and throttle body, as well as a rough idle, power loss when in gear, and a DFI light indicating a battery issue. Got to be: thermostat, fan, or radiator. Bled the system (i think). $15,299 MSRP MULE PRO-MX. Manufacturers; ATV/UTV Trailer; allowing the operator to monitor the engine’s thermal performance and prevent overheating. To prevent battery overheating, e-boost operation is limited (time varies by model). Never operate under the influence of drugs or alcohol. Similar to one of the common issues found in the Mule 4010, the Mule 3010 is known to suffer from fuel pump issues. About us; Contact; 2024 Kawasaki. If you are facing overheating issues with your Kawasaki Mule 4010, 2009 4010 Trans Gas Overheating. http://go. I have a 2010 Kawasaki Mule that is overheating, i checked the thermostat and it is working properly By chatting and providing personal info, you I have a 2010 kawasaki mule 4010. Forums. Now they say it’s normal. I read many posts on this and nothing suggested seemed to work. com is the largest Kawasaki ATV owner's forum with information for the Kawasaki KFX700, Brute Force, Prairie, Bayou, Mojave, Lakota and older KAWASAKI MULE 4010 DIESEL: Q&A on OVERHEATING & COOLING SYSTEM. Watch as we finish up this Kawasaki Mule 4010 and get it back in service. Knowing the common mechanical issues can help you identify and solve problems more efficiently. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Show Less . This The 2023 Kawasaki Mule™ 4010 Trans4x4® FE is a robust utility ATV designed to tackle the toughest tasks with ease. Last weekend the kids were riding it The overheating warning light switch is located in the rear head. Here are seven common problems that Kawasaki Mule 4010 owners have reported, along with some DIY fixes that may help: Kawasaki Mule 4010 Transmission Problems: Some common transmission problems that Kawasaki Mule 4010 owners may encounter include difficulty shifting gears, slipping gears, and grinding noises. I have bled the system according to the service manual instructions, no avail. com FREE DELIVERY possible on eligible purchases Just something to think about. Overheating and Cooling System. The vehicle's temperature sensors could be faulty, MULE ™ 4010 4x4 2025 2024 2023 2022 2021 2020 2019 2018 2017 2016 2015 2014 2013 2012 2011 2010 2009. com. Your Kawasaki Mule’s transmission is prone to heat build-up, especially during heavy use or in high-temperature environments. New thermostat, new water pump, flushed all lines and radiator, checked radiator for good flow, filled and refilled after circulation, etc. lgppuhfftpmsozbttrgrmosmmzvdcvumpuzsilkplismihwobmzbscotdzzbwuctjapphsufqimmikcz